Synchronization Conveyor

The Synchronization Conveyor is a sensor-controlled round-belt conveyor that aligns dough pieces into rows and releases them at repeatable timing before an oven or critical transfer. Farhat configures the machine around the product, so dough condition, geometry, upstream flow and the next process are defined before the final model is released.

Farhat F48V1-7R110-ST Synchronization Conveyor aligning dough pieces into rows before the oven

Crafted Baked Goods With Synchronization Conveyor

The machine’s role is specific: it is a sensor-controlled round-belt conveyor that aligns dough pieces into rows and releases them at repeatable timing before an oven or critical transfer. Its value comes from making one critical operation repeatable while protecting the product for the next stage. Farhat engineers the product-contact path, drive arrangement, sensing, settings and transfer geometry as one system.

How It Works

  1. Dough pieces enter in seven lanes in the verified reference configuration.
  2. Laser sensors detect the position of each incoming piece.
  3. Pneumatic UHMW stop blocks temporarily hold early pieces.
  4. The PLC releases aligned rows together toward the oven or next conveyor.

Engineering Features

  • Seven-row reference layout: F48V1 is documented with seven lanes across a 1,100 mm working arrangement.
  • Independent lane sensing: Laser sensors track product arrival.
  • Pneumatic release blocks: Low-friction UHMW elements control each lane.
  • Round-belt conveying: Open belt spacing supports sensing and controlled contact.
  • PLC timing: The system aligns rows to the downstream loading window.

Products and Applications

The synchronization conveyor can be considered for pita and flatbread dough discs, oven infeed synchronization, multi-row proofing discharge, and products stable on round belts. Compatibility is confirmed with the intended dough or finished product.

Integration In An Automatic Bakery Line

The manual’s alignment percentage is not used as a marketing guarantee. Performance should be quoted as an acceptance tolerance tied to product spacing and sensor conditions. The controls scope should define permissives, blocked-product detection, upstream stop logic, downstream-ready signals, emergency-stop zones and restart behavior.

Reference Data For Synchronization Conveyor

The figures below describe the uploaded reference configuration; they are not universal guarantees for every Farhat project.

Verified reference modelF48V1-7R110-ST
Reference rows7
Reference belt4 mm food-grade PU round belts
Approximate dimensions860 x 1,440 x 1,080 mm
Approximate weight190 kg
Installed power0.55 kW
Compressed air4-6 bar

Information On Synchronization Conveyor

Frequently Asked Questions About Synchronization Conveyor

It is a sensor-controlled round-belt conveyor that aligns dough pieces into rows and releases them at repeatable timing before an oven or critical transfer. Farhat supplies it as a configured machine or as an integrated module within a bakery production line.

Typical applications include pita and flatbread dough discs, oven infeed synchronization, multi-row proofing discharge, and products stable on round belts. Final compatibility depends on the product, so representative trials are recommended.

Performance is quoted as an acceptance tolerance tied to product spacing and sensor conditions, not a single universal alignment-percentage guarantee.

Yes, when a site survey or verified drawings establish the infeed and discharge elevations, available footprint, product flow, utilities and controls interface. Retrofit scope may include transition conveyors, guarding and software interlocks.

Farhat needs product data and spacing, lane count, oven loading window, required output, utilities, sanitation method, plant drawing and the upstream/downstream machine details.

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